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Case Study

HÖRMANN Digital Deploys Predictive Maintenance with AWS MONITRON

AI-powered predictive maintenance across automated warehouse facilities for one of Europe's leading industrial manufacturing groups

Industrial ManufacturingMunich, GermanyAWS MONITRON

About HÖRMANN Digital

HÖRMANN Digital leads the digital transformation of the HÖRMANN Group, a European consortium of industrial manufacturing companies. The company focuses on AI, cloud solutions, and data-driven innovation to modernize the digital capabilities of the HÖRMANN Group's subsidiaries across industries such as automotive, intralogistics, communication, and engineering.

The Challenge

HÖRMANN Digital sought to test a retrofit solution to enable predictive maintenance of automated warehouse facilities. With diverse machinery and equipment in use at different test locations, the goal was to deliver a proof of concept that could identify and address potential issues before they caused downtime. HÖRMANN needed an advanced, scalable system that could seamlessly integrate with its existing infrastructure to predict failures and enhance operational efficiency.

The Solution

Tactical Edge supported HÖRMANN Digital to deploy AWS MONITRON, an end-to-end predictive maintenance solution, in two large-scale Proof of Concepts (POCs).

MONITRON leverages AI and IoT sensors to monitor equipment for potential failures, providing real-time alerts for preventive maintenance. The system was integrated across key machinery to ensure early detection of anomalies, minimizing unplanned downtime.

Key AWS Services

AWS MONITRONIoT SensorsAI/ML Anomaly DetectionReal-time AlertingPredictive Analytics
“Tactical Edge's commitment to our success was unparalleled. Their team went the extra mile to support us hands-on, even on short notice, and their executive leadership demonstrated a deep understanding of our objectives. My team greatly benefited from Tactical Edge's expertise in designing and deploying predictive maintenance solutions. Their white-glove service ensured that we achieved the best possible outcome in our test scenario. I wholeheartedly recommend Tactical Edge as a partner for any manufacturing company's digital transformation journey.”

Friedrich Arnold, Head of HÖRMANN Digital

Results

  • Successfully deployed AWS MONITRON across two large-scale POC sites with diverse machinery
  • Enabled early detection of equipment anomalies through AI-powered IoT sensor monitoring
  • Demonstrated a scalable retrofit approach that integrates with existing warehouse infrastructure
  • Provided real-time predictive maintenance alerts to reduce unplanned downtime
  • Validated the path from proof of concept to production-scale predictive maintenance across the HÖRMANN Group

This engagement demonstrates Tactical Edge's hands-on approach to industrial AI. From sensor deployment to real-time anomaly detection, we partner with manufacturing leaders to turn predictive maintenance from a concept into a production-ready capability.

Interested in predictive maintenance for your manufacturing operations?

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